Case Studies

Optimizing Chemical Handling with Durable Pump Solutions

MARKET: Chemical PRODUCT: Fybroc 1500, Fybroc 2530 THE CHALLENGE: Existing competitor pumps needed to be replaced due to operational issues. SYSTEM PARAMETERS: Electrochlorination– chemical transfer pumps;  sodium hypochlorite and HCL pumps. End user had major operational issues with existing competitor pumps. THE SOLUTION: Tusk successfully managed to replace all existing competitor pumps due to operational issues, it…

Maximizing Pump Longevity in Brine Disposal Applications

MARKET: Chemical PRODUCT: Fybroc 1600, Fybroc 1500 THE CHALLENGE: Average run time of about 8-10 years before the casings need to be replaced. Could be multiple factors causing this (Foundation erosion, Fluctuations in external temperatures, Salt buildup on pumps, Long periods of downtime, Possible solids from saltwater ponds). SYSTEM PARAMETERS: Saltwater/Brine Disposal – Brine salinity…

Reliable Pumping Solutions for High-Temperature Boiler Feedwater Systems

MARKET: Steam Boiler Systems PRODUCT: Dean RWA THE CHALLENGE: The IP plant manager contacted the Virginia Dean distributor desperately searching for reliable pumps for their boiler feedwater system. The plant had been using vertical multistage stack pumps “designed” for high-temperature water however shaft seals and other mechanical components were constantly failing. The average lifespan of…

Custom Vertical Turbine Pump Solution for Saltwater Aquarium Systems

MARKET: Aquariums and Zoos PRODUCT: Fybroc 8500 THE CHALLENGE: Needed to replace 6 competitor vertical turbine pumps. SYSTEM PARAMETERS: Feeds the entire aquarium with salt water. Need special design for the room they are located in (10’ ceiling). No room to work on the pump shafts. THE SOLUTION: Fybroc engineering designed the shaft in 2…

Delivering Better Flow and Lower Maintenance for Aquatic Habitats

MARKET: Aquariums and Zoos PRODUCT: Fybroc 1500 THE CHALLENGE: The Zoo was using competitor pumps – sub ANSI flows. Poor service from their suppliers. SYSTEM PARAMETERS: Used Fybroc pumps in all large exhibits such as polar bear, elephant seals, and main aquarium display. Customer has product dates from 2004+ Smaller equipment uses competitor pool pumps…

Dean Pumps Deliver Consistent Reliability in Boiler Applications

MARKET: Steam Boiler Systems PRODUCT: Dean RWA THE CHALLENGE: Competitor pumps failed about 10% during the first year. Competitor refused to look at or warranty any of these pumps claiming improper installation or operator error. SYSTEM PARAMETERS: Manufacturers of boiler systems (Boiler Rooms, Steam Systems, Deaerator). Looking for reliable pumps. THE SOLUTION: RWA4166 Dean Pump…

Optimizing Hot Water Circulation with Air-Cooled Pump Technology

MARKET: District Heating Systems PRODUCT: Dean RA THE CHALLENGE: Needed to replace 6 competitor ANSI style water cooled pumps. Water cooling was a problem. SYSTEM PARAMETERS: Hot water for heating system throughout the college. THE SOLUTION: Replaced with 6 RA3146 series air cooled pumps. THE RESULTS: These pumps have been running with no issues for…

From Frequent Seal Failures to Long-Term Pump Reliability

MARKET: District Heating Systems PRODUCT: Dean RWA THE CHALLENGE: Needed to replace 5 competitor split case pumps because they could not handle the high temperature/pressure (the maintenance department was replacing the seals every 3 months). SYSTEM PARAMETERS: Hot water for the hospital heating system. THE SOLUTION: Replaced with 5 Dean RWA3146 Series Pumps. THE RESULTS:…

20 Years of Proven Performance in Chemical Plating Operations

MARKET: Chemical PRODUCT: Sethco UD THE CHALLENGE: To continuously pump Cyanide Rinse water from sump to Cyanide rinse dump tank located 100’ from sump. If pump ever fails, the plating line must be shut down. SYSTEM PARAMETERS: Silver Cyanide Rinse continuous overflow to sump in pit. (2) UDS-60A-8 Sethco Sump pumps in tandem THE SOLUTION: Two…